ESPAÑOL: PÁGINA 21
FRANÇAISE: PAGE 41
Instruction
manual
Generators
CH350CS
H650CS
H450CS
IMPORTANT
To learn more about Porter-Cable
visit our website at:
Please make certain that the person who is to use this equipment
carefully reads and understands these instructions before starting
operations.
The Model and Serial No. plate is located on the frame. Record
these numbers in the spaces below and retain for future reference.
Model No.
Type
PROFESSIONAL POWER TOOLS
Serial No.
Copyright © 2000 PORTER-CABLE Corporation
Part No. D21269-007-0
WARRANTY
PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service
part is free from defects in material and workmanship, and agrees to repair or replace under this warranty any defec-
tive product or part as follows from the original date of purchase.
2 YEARS – Limited warranty on electric generator alternators and 1 year limited warranty on all other parts.
90 Days – Service parts
Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable
which has been manufactured by and identified as the product of another company are the responsibility of the
manufacturer of that product.
THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER
•
•
•
Products sold damaged or incomplete, sold “as is,” sold reconditioned, or used as rental equipment.
Delivery, installation, or normal adjustments explained in the owner’s manual.
Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, im-
proper modification, or the use of accessories and/or attachments not specifically recommended by PORTER-
CABLE for the product.
•
•
•
Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store
the product according to the instructions in the owner’s manual.
Damage caused by cold, heat, rain, excessive humidity, corrosive environments and materials, or other contami-
nants.
Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine
oil.
•
•
•
•
Cosmetic defects that do not interfere with product functionality.
Freight costs from customer to Porter-Cable.
Repair and transportation costs of products or parts determined not to be defective.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT
FROM ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
•
IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter-Cable
authorized warranty service location. To determine the nearest authorized warranty service location, call the toll free
number, 1-888-559-8550, 24 hours a day, 7 days a week. Specific instructions regarding servicing arrangements and
scheduling may vary depending on the type and size of the product and the availability of repair parts.
•
•
•
DO NOT return the defective product to the retailer.
Retain the original cash register sales receipt as proof of purchase for warranty work.
Purchasers should contact Porter-Cable directly if they do not receive satisfactory results from the authorized
warranty service center.
Porter-Cable Corporation
4825 Highway 45 North
P.O. Box 2468
Jackson, TN 38302-2468
1-888-559-8550
3 — ENG
SAFETY GUIDELINES - DEFINITIONS
This manual contains information that
is important for you to know and un-
derstand. This information relates to
protecting YOUR SAFETY and PRE-
VENTING EQUIPMENT PROBLEMS.
To help you recognize this informa-
tion, we use symbols to the right.
Please read the manual and pay at-
tention to these sections.
Information for preventing damage to
equipment.
URGENT SAFETY INFORMATION - A HAZ-
ARD THAT WILL CAUSE SERIOUS INJURY
OR LOSS OF LIFE.
IMPORTANT SAFETY INFORMATION - A
HAZARD THAT MIGHT CAUSE SERIOUS
INJURY OR LOSS OF LIFE.
Information that you should pay
special attention to.
IMPORTANT SAFETY INSTRUCTIONS
• SAVE THESE INSTRUCTIONS •
When using this product basic precautions should always be followed
including the following:
RISK OF ELECTROCUTION AND FIRE
WHAT COULD HAPPEN
HOW TO PREVENT IT
HAZARD
Never backfeed electricity through
a structure's electrical system.
Attempting to connect generator
directly to the electrical system of
any building structure.
Back feeding electricity through a
building’s electrical system to the
outside utility feed lines could en-
danger repair persons attempting to
restore service.
To connect to a structure's electri-
cal system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compli-
ance with local ordinances. (When
installing a Double-Throw Trans-
fer Switch, a minimum of 10
gauge wiring must be used.)
Attempting to connect to the incoming
utility service could result in electrocu-
tion.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire or
serious damage if an isolator switch is
not installed.
Failure to use a double throw transfer
switch when connecting to a
structure's electrical system can
damage appliances and WILL VOID
the manufacturer's warranty.
4 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF ELECTROCUTION AND FIRE (cont’d)
WHAT COULD HAPPEN
HOW TO PREVENT IT
HAZARD
Operation of generator in rain,
wet, icy, or flooded conditions.
Water is an excellent conductor of
electricity! Water which comes in
contact with electrically charged
components can transmit electricity to
the frame and other surfaces, resulting
in electrical shock to anyone contacting
them.
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.
Contact with worn or damaged exten-
sion cords could result in electrocu-
tion.
Inspect extension cords before use
and replace with new cord if
required.
Use of worn, damaged, undersized
or ungrounded extension cords.
Use of undersize extension cords
could result in overheating of the wires
or attached items, resulting in fire.
Use proper size (wire gauge)
cordset for application see chart in
the Assembly section of this
manual.
Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.
Accidental leakage of electrical current
could charge conductive surfaces in
contact with the generator.
Place generator on low conductivity
surface such as a concrete slab.
Placing generator on or against
highly conductive surface, such as
a steel walkway or metal roof.
ALWAYS operate generator a
minimum of six feet from any
conductive surface.
Exceeding the load capacity of the
generator by attaching too many
items, or items with very high load
ratings to it could result in overheating
of some items or their attachment
wiring resulting in fire or electrical
shock.
Read the load rating chart and
instructions in the Wattage Calcula-
tion section. Make sure that the
summation of electrical loads for all
attachments does not exceed the
load rating of the generator.
Improper connection of items to
generator.
Attempting to use the unit when it has
been damaged, or when it is not
functioning normally could result in fire
or electrocution.
Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an Autho-
rized Service Center.
Operation of unit when damaged,
or with guards or panels removed.
Removal of guarding could expose
electrically charged components and
result in electrocution.
Do not operate generator with
protective guarding removed.
5 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF FIRE
HAZARD
WHAT COULD HAPPEN
HOW TO PREVENT IT
Attempting to fill the fuel tank while Gasoline and gasoline vapors can
Turn engine off and allow it to cool
before adding fuel to the tank. Equip
area of operation with a fire extin-
guisher certified to handle gasoline
or fuel fires.
the engine is running.
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, or from
an electrical spark.
Sparks, fire, hot objects
Improper storage of fuel
Inadequate ventilation for generator
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gasoline
vapors to ignite.
Add fuel to tank in well ventilated
area. Make sure there are no sources
of ignition near the generator.
Improperly stored fuel could lead to ac- Store fuel in a OSHA approved con-
cidental ignition. Fuel improperly secured tainer designed to hold gasoline. Store
could get into the hands of children or container in secure location to pre-
other unqualified persons.
vent use by others.
Materials placed against or near the gen- Operate generator in a clean, dry,
erator or operating the generator in ar- well ventilated area a minimum of four
eas where the temperature exceeds 104° feet from any building, object or wall.
F. ambient (such as storage rooms or ga- DO NOT OPERATE UNIT IN-
rages) can interfere with its proper ven- DOORS OR IN ANY CONFINED
tilation features causing overheating and AREA.
possible ignition of the materials or
buildings.
Tampering with factory set engine Engine speed has been factory set to
Never attempt to “speed-up” the en-
gine to obtain more performance.
Both the output voltage and fre-
quency will be thrown out of stan-
dard by this practice, endangering
attachments and the user.
speed settings.
provide safe operation. Tampering with
the engine speed adjustment could re-
sult in overheating of attachments and
could cause a fire.
Overfilling the fuel tank – fuel spill- Spilled fuel and its vapors can become
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
age.
ignited from hot surfaces or sparks.
engine. Move generator away from
refueling area or any spillage before
starting engine. Allow for fuel
expansion. Keep maximum fuel
level 1/2 inch below the tip of the
fuel tank. Never refuel with the
engine running.
6 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
Risk of Injury and Property Damage When
Transporting Generator
HOW TO PREVENT IT
WHAT COULD HAPPEN
HAZARD
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before trans-
porting. Transport fuel only in an OSHA
approved container. Always place
generator on a protective mat when
transporting to protect against dam-
age to vehicle from leaks. Remove
generator from vehicle immediately
upon arrival at your destination
Fire, Inhalation, Damage to Vehicle
Surfaces
Fuel or oil can leak or spill and could
result in fire or breathing hazard, seri-
ous injury or death can result. Fuel or oil
leaks will damage carpet, paint or other
surfaces in vehicles or trailers.
RISK OF BREATHING - INHALATION HAZARD
HOW TO PREVENT IT
WHAT COULD HAPPEN
Gasoline engines produce toxic car- Breathing exhaust fumes will cause se-
HAZARD
Operate generator in clean, dry, well
ventilated area. Never operate unit
in enclosed areas such as garages,
basements, storage, sheds, or in any
location occupied by humans or ani-
mals. Keep children, pets and oth-
ers away from area of operating unit.
bon monoxide exhaust fumes.
rious injury or death.
7 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF UNSAFE OPERATION
WHAT COULD HAPPEN
HOW TO PREVENT IT
HAZARD
Operation of generator in careless
manner.
All sources of energy include the poten-
tial for injury. Unsafe operation or main-
tenance of your generator could lead to
serious injury or death to you or others.
•
•
Review and understand all of
the operating instructions and
warnings in this manual.
Become familiar with the
operation and controls of the
generator. Know how to shut it
off quickly.
•
•
Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
Keep children or others away
from the generator at all times.
Operation of voltage sensitive appli-
ances without a voltage surge pro-
tector.
Any gasoline operated household gen-
erator will incur voltage variations caus-
ing damage to voltage sensitive appli-
ances or could result in fire.
Always use a U.L. listed voltage sen-
sitive surge protector to connect volt-
age sensitive appliances (TV, com-
puter, stereo, etc.). Failure to use a
U.L. listed voltage surge protec-
tor will void the warranty on your
generator.
Notice: A multiple outlet strip is not
a surge protector. Make sure you use
a U.L. listed voltage surge protector.
Operating generator while suspended Generator will not operate properly and Never operate generator while sus-
will cause damage to the generator and pended or in an unlevel position.
could cause serious injury or death to you Always operate generator on a flat,
or others.
level surface.
8 — ENG
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTING TO OPERATE GENERATOR.
RISK OF HOT SURFACES
WHAT COULD HAPPEN
HOW TO PREVENT IT
HAZARD
Contact with hot engine and genera- Contact with hot surfaces, such as en- During operation, touch only the con-
tor components.
gines exhaust components, could result trol surfaces of the generator. Keep
in serious burns.
children away from the generator at
all times. They may not be able to
recognize the hazards of this prod-
uct.
RISK OF MOVING PARTS
WHAT COULD HAPPEN
HOW TO PREVENT IT
HAZARD
Contact with moving parts can result The generator contains parts which ro- Never operate generator with guard-
in serious injury.
tate at high speed during operation. ing or cover plates removed. Avoid
These parts are covered by guarding to wearing loose fitting clothing or jew-
prevent injury.
elry which could be caught by mov-
ing parts.
RISK FROM LIFTING
WHAT COULD HAPPEN
HOW TO PREVENT IT
HAZARD
Lifting a very heavy object.
Serious injury can result from attempt- The generator is too heavy to be lifted
ing to lift too heavy an object.
by one person. Obtain assistance
from others before you try to move
it.
9 — ENG
ASSEMBLY
OBTAINING ELECTRICITY FROM THE
GENERATOR
There are basically 2 ways to obtain electricity from a
Read this manual. Do not attempt to operate
equipment until you have read this Manual for
Safety, Operation, and Maintenance Instruc-
tions.
NOTE: This manual is a general manual. Informa-
tion in this manual may or may not pertain to your
model. Please read carefully.
generator:
1. Use of extension cords directly from the generator
to the appliance, lights, tools, etc.
2. Use of a double-throw transfer switch installed
directly to the main electrical supply outside of
house.
Extension Cords
NOTE: Left and right describes the location of a
part with the operator facing the outlet panel.
When using an appliance or tool at a considerable
distance from the generator, a 3-wire extension cord
that has a 3-blade grounding plug and a 3-slot recep-
tacle that accepts the tool's plug MUST be used in
order to reduce the risk of electrical shock. A cord of
adequate size must be used. Using the following chart
to determine the minimum wire size required.
REMOVE GENERATOR FROM CARTON
•
•
•
•
•
Open carton from top.
Cut carton along dotted lines.
Remove all carton inserts.
Extension Cord Wire Gauge Chart
Remove generator through opening in carton.
Cord
Length
Wire Gauge
Size
(if equipped) Remove shipping block from under
the generator head by unscrewing the bolt and
remove the wood block. It is very important that
this is removed before starting your generator. See
Figure 1.
Amperage
0 to 100 ft.
0 to 100 ft.
12 ga.
10 ga.
*Up to 20 amp draw
Up to 30 amp draw
*NOTE: When amperage exceeds 20 amps; a 12 gauge
extension cord should not be used for long distances.
An extension cord that is hot to the touch is
overloaded. Repair or replace damaged exten-
sion cords immediately.
Double Throw Transfer Switch
Figure 1
IMPORTANT: Before any attempt to start your genera-
tor be sure to check engine oil (See Engine Operator's
manual).
Potential hazards exist when a portable electric
generator is connected to the main electrical
supply coming into the house. It is at that point
that the electrical generator could feed back into
the utility company's system causing possible
electrocution of workers who are repairing the
electrical lines.
To avoid back feeding of electricity into utility
systems, a double-throw transfer switch must
be installed between the generator and utility
power. The Double-Throw Transfer Switch
should be installed by a licensed electrician and
in compliance with all state and local electrical
codes. (When installing a Double-Throw Transfer
Switch, a minimum of 10 gauge wiring must be
used.)
GROUNDING THE GENERATOR
A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify any
needed grounding information. Your local electric
company or a certified electrician should be able to
help you with this information.
Grounding Lug
The electrician should also install a sub-panel to
isolate the circuits you would want to use during
an emergency or electrical power outage. Your
generator will not be large enough to handle the
load of all the lights, appliances, TV, etc. at one
time. To select which items to run during the
electrical power outage, see Wattage Calculation
section in this manual.
Figure 2
NOTE: Your engine is already grounded to the frame by
a grounding strap.
10 — ENG
OPERATION
IDLE CONTROL
KNOW YOUR GENERATOR
Choose the correct application.
Read this General Manual and Safety Rules before
operation of your Generator. Compare the illustration
in your parts manual with your generator to familiarize
yourself with the location and use of various controls.
Save all manuals for future references.
1. For normal application such as power tools,
small electric appliances, light bulbs, and radios:
Place the idle control switch in the ON position.
The generator will idle down when there is no load.
This lowers the engine noise, saves on fuel con-
sumption, and engine life.
IMPORTANT: Exceeding the rated capacity of your
generator can result in serious damage to your genera-
tor and connected electrical devices. See the Wattage
Calculation section in this manual to assist you in
determining the appliances and tools that can be ran
with the wattage capacity of your generator.
CIRCUIT BREAKERS
2. Idling down IS NOT recommend on large motors
(refrigerators, freezers, etc) or voltage sensitive
electronic equipment (computers, televisions,
etc). For these applications:
Each receptacle has a circuit breaker to protect the
generator from overloading. If the circuit breaker trips,
unplug all electrical loads from the generator. Let the
circuit breaker cool down. Push circuit breaker button
to reset.
Place the idle control switch in the OFF position.
LOW OIL SHUTDOWN
Your generator engine is equipped with Low Oil Shut-
down. Low Oil Shutdown is a safety device designed
to protect your engine from damage in the event the oil
level in the crankcase is low.
12V DC OUTLET
If while the engine is running, the oil gets low, it will
automatically shut itself down and will not restart until
the oil is added. If the oil is low before start-up, the
generator will not start until oil is added.
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine to
stabilize.
To charge battery:
NOTE: The Low Oil Shutdown mechanism is very
sensitive. You must fill the engine to the full mark on
the dipstick to inactivate this safety device.
1. Using the battery cables supplied, connect the red
positive (+) battery cable to the battery's positive
(+) terminal.
2. Attach the other end of the red positive (+) battery
cable to the generators (+) 12V DC outlet.
FULL POWER SWITCH
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine to
stabilize.
1. Operate the generator in the 120V/240V mode for
most applications.
3. Connect the black negative (-) battery cable to the
battery's negative (-) terminal.
4. Attach the other end of the black negative (-)
battery cable to the generators (-) 12V DC outlet.
5. Charge the battery according to battery or equip-
ment manufacturer recommendations.
2. The 120V mode is needed when starting large 120V
motors. In this mode the maximum surge amps
are available for easier start-up.
To operate 12V DC equipment:
1. Refer to the 12V DC equipment owner's manual for
operation of equipment and any special cable or
adapter requirements.
11 — ENG
BEFORE START UP
Never fill fuel tank indoors. Never fill fuel tank
when engine is running or hot. Do not smoke
when filling fuel tank.
This generator has been shipped from the
factory without oil in the crankcase. Operat-
ing the unit without oil can damage the
engine.
Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains
carbon monoxide, an odorless and deadly gas.
Always check engine oil level before every
start. Running engine low of oil or out of oil
could result in serious damage to the engine.
3. Make sure generator is grounded in accordance
with local requirements.
4. All electrical loads MUST be disconnected.
Follow the steps listed below before starting
generator:
5. The idle control MUST be in the OFF position.
1. Check engine oil. Refer to the Engine Operator's
Manual for correct grade and quantity of oil.
Engine speed has been factory set to provide
safe operation. Tampering with the engine
speed adjustment could result in overheating of
attachments and could cause a fire. Never
attempt to “speed-up” the engine to obtain
more performance. Both the output voltage and
frequency will be thrown out of standard by this
practice, endangering attachments and the user.
2. Check fuel level and fill as required. Make sure
generator is turned off and has been allowed time
to cool down. Use clean, fresh, regular unleaded
gasoline with a minimum of 87 octane. Do not mix
oil with gasoline.
You MUST unplug any load from the generator
before starting to prevent permanent damage to
any appliances.
Never fill fuel tank completely. Fill tank to 1/2"
below the bottom of the filler neck to provide
space for fuel expansion. Wipe any fuel spillage
from engine and equipment before starting
engine.
12 — ENG
TO START THE ENGINE
STOPPING ENGINE
1. Disconnect all electrical loads.
2. Move the ON/OFF switch to "OFF" position.
Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains
carbon monoxide, an odorless and deadly gas.
1. Open the fuel shut-off valve on tank and engine.
3. Close fuel shut-off valves.
2. Move the choke control located on the engine to
"CHOKE" position.
CONNECTING ELECTRICAL LOADS
1. Let engine run and warm up for five minutes after
starting with no electrical load.
Connect loads in the following manner to prevent
damage to equipment:
2. Connect inductive load equipment first, inductive
loads consist of refrigerators, freezers, water
pumps, air conditioners, or small hand tools.
Connect the items that require the most wattage
first. See Wattage Calculation Section in this
manual.
NOTE: No choke is required on warm engines. Make
sure choke is in the "RUN" position on warm engine
starts.
4. Move the ON/OFF switch on engine to the ON
position.
3. Connect the lights next.
4. Voltage sensitive equipment should be the last
equipment connected to the generator. Plug voltage
sensitive appliances such at TV's, VCR's, micro-
waves, ovens, computers, and cordless tele-
phones into a UL listed voltage surge protector,
then connect the UL listed voltage surge protector
to the generator.
5. Grasp handle on rope starter and pull slowly until
resistance is felt. Let the rope rewind slowly. Pull
rope with a rapid full arm stroke. Let rope rewind
slowly. Repeat if necessary.
Failure to connect and operate equipment in
this sequence can cause damage to equipment
and will void the warranty on your generator.
NOTE: IF ENGINE OIL LEVEL IS TOO LOW, ENGINE
WILL NOT START. CHECK OIL LEVEL AND ADD IF
NECESSARY.
Follow the wattage calculation table in the
Wattage Calculation section of this manual.
Overloading the generator will cause power
fluctuations and can damage equipment and
appliances.
Porter-Cable Corporation will only be respon-
sible for damage to customer's equipment when
the generator is determined to be defective.
This determination will only be made by an
authorized representative of Porter-Cable
Corporation and this decision will be final.
Porter-Cable Corporation reserves the right to
inspect the electrical connections at the
customer's site of operation and test the
generator for proper operation before any
determination of liability is made. Failure to
maintain the equipment or wiring for inspection
will void any claim for damages by the cus-
tomer. Porter-Cable Corporation will not be
responsible for equipment damaged as a result
of voltage surges, improper operation or im-
proper installation of the generator.
6. When engine starts, gradually move the choke to
the "RUN" position.
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine and
generator to stabilize.
13 — ENG
1. Route cable, chain, or strap through both lift rings as
shown. ALWAYS use both lift rings when raising or
suspending generator.
CONNECTING PROCEDURE FOR RAISING OR
SUSPENDING GENERATORS (H650CS)
Make sure the generator is in a level position
before raising or suspending to prevent damage.
Failure to properly connect lifting cables, chains,
or straps can cause property damage, serious
injury or death, and void the manufacturer's
warranty.
Always use cables, chains, or straps rated at 2000
lbs. working load or more to raise or suspend gen-
erator.
Lift Ring
Lift Ring
Never operate generator while suspended. This
could cause property damage, serious injury or death.
MAINTENANCE
CUSTOMER RESPONSIBILITIES TABLE
Before each
use
Every 25
Hours or Every
Season
Every 50
Hours or Every
Season
Every 100
Hours or Every
Season
MAINTENANCE TASK
Check oil level
X
See Note 2
X
See Note 1
Change oil
Clean Air Filter Assembly
Check Spark Plug
Prepare Unit for Storage
X
Prepare unit for storage if it is to remain idle for more than 30 days.
Note 1: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if operated in
extreme dusty or dirty conditions.
Note 2: Check oil after 5 hours of operation
GENERAL RECOMMENDATIONS
ENGINE MAINTENANCE
The warranty of the generator does not cover items that
have been subjected to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain the generator as instructed in this manual.
Refer to the Engine Operator's manual for service and mainte-
nance of the engine.
14 — ENG
GENERATOR MAINTENANCE
Ground Fault Circuit Interrupter (GFCI receptacle)
Your generator should be kept clean and dry at all
times. The generator should not be stored or operated
in environments that includes excessive moisture, dust
or any corrosive vapors. If these substances are on the
generator, clean with a cloth or soft bristle brush. Do
not use a garden hose or anything with water pressure
to clean the generator. Water may enter the cooling air
slots and could possibly damage the rotor, stator and
the internal windings of the generator head.
MONTHLY: For maximum protection against electrical
shock the GFCI should be tested monthly.
To test:
1. Depress the TEST button. The RESET button
should extend. If the RESET button does not
extend, notify a Porter-Cable Authorized Service
Center.
2. To restore power, depress the RESET button firmly
into the GFCI unit until an audible click is heard. If
reset properly, the RESET button is flush with the
surface of the test button. When the button stays
in, the power is ON.
STORAGE
If you are going to store your generator for more than 30
days, use the following information as a guide to
prepare the generator for storage.
3. Next shut off engine.
4. Disconnect the spark plug wire and remove the
spark plug.
5. Add one teaspoon of oil through the spark plug
hole.
6. Place rag over spark plug hole and pull the recoil a
few times to lubricate the combustion chamber.
Never store generator with fuel in the tank indoors
or in enclosed, poorly ventilated areas, where
fumes can reach an open flame, spark or pilot light
as on a furnace, water heater, clothes dryer or
other gas appliances.
7. Replace the spark plug, but do not connect the
spark plug wire.
NOTE: If a fuel stabilizer is not used, all gasoline
must be drained from the tank and carburetor to
prevent gum deposits from forming on these parts and
causing possible malfunction of the engine.
Engine Preparation
1. Add fuel stabilizer to fuel tank to minimize the
formation of fuel gum deposits during storage.
Generator
2. Run engine at least 5 minutes after adding stabi-
lizer to allow it to enter the fuel system.
•
Clean the generator as outlined in the Maintenance
Section on this manual.
•
Check that cooling air slots and openings on
generator are open and unobstructed.
15 — ENG
WATTAGE CALCULATIONS
IMPORTANT
Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result from
an overload.
1. Starting and running wattage requirements should always be calculated when matching a generators
wattage capacity to the appliance or tool.
2. There are two types of electrical appliances that can be powered by your generator:
A. Items such as radios, light bulbs, television sets, and microwaves have a "resistive load". Starting
wattage and running wattage are the same.
B. Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical
motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4 times
the listed wattage for starting the equipment. This initial load only lasts for a few seconds on start-up
but is very important when figuring your total wattage to be used.
C. Always start your largest electric motor first, and then plug in other items, one at a time.
NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator
wattage. Example: a 5000 rated wattage generator = 2500 maximum starting wattage.
DETERMINING WATTAGE REQUIREMENTS
Before operating this generator list all of the appliances and/or tools that are going to operate at the same time. (Then
determine the starting wattage requirements and the running wattage requirements by following example and/or refer to
wattage calculator on page 16.)
1. First total the running wattage of all appliances and/or tools that will be operated at the same time.
Running Watts
Starting Watts
Example 1:
Lights
Television
Slow Cooker
=
=
=
100 Watts
300 Watts
250 Watts
0
0
0
TOTAL
=
650 Watts
0
2. Next the starting wattages of any appliances and/or tools that will start and stop during operation.
Running Watts
500 Watts
Starting Watts
2000 Watts
Example 2:
Small Refrigerator
TOTAL
=
500 Watts
2000 Watts
3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts
which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and
add to the total running watts of 1150.
Example 3:
1500 Starting Watts
1150 Running Watts
TOTAL
=
2650 Total Watts
Generator must have a maximum capacity of at least 2650 watts.
16 — ENG
WATTAGE CALCULATIONS
2. To determine the approximate starting wattage
STARTING WATTAGE REQUIREMENTS
requirement for most appliances and tools with
inductive type motors, multiply the wattage that was
calculated by 2 to 4 times to assure adequate
generator capacity. If the nameplate information is not
available use the values on the following chart as a
guide.
1. Some appliances and tools will list on the motor name
plate the starting and running voltage and amperage
requirements. Use the following formula to convert
voltage and amperage to wattage:
Volts X Amp = Watts
3. Remember that the starting and running wattage for
resistive loads are the same. (Example: a 100 watt
light bulb requires only 100 watts to start.) Most
resistive loads will be listed in wattage.
120 volts x 10 amps = 1200 watts
Application Guide
To select the right generator for your needs, total the wattage
of the items to be run at the same time.
Run
Start
Wattage
Electric Appliance
3/8" Hand Drill
Jigsaw
1/3 HP Airless Sprayer
6" Bench Grinder
Belt Sander
Demolition Hammer
7 1/4" Circular Saw
Light Bulb
Home Security
Television
Microwave
Toaster Oven
Portable Heater (5,000 BTU)
Furnace Fan
Refrigerator/Freezer
Sump Pump
Clothes Washer
Water Heater
Air Conditioner (20,000 BTU)
12V DC Battery Charger
Radio
Slow Cooker
Electric Blanket
Electric Skillet
Coffee Maker
Small Refrigerator
The wattage ratings shown are averages. Wattage requirements may vary
with different brands of appliances.
17 — ENG
WATTAGE CALCULATIONS
HOUSEHOLD WATTAGE CALCULATOR
DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS
APPLIANCE OR
LOAD DEVICE*
TYPICAL DEVICE
WATTAGE**
RUN WATTS
TIMES (X) START FACTOR
TOTAL
REFRIGERATOR/
FREEZER
=
=
=
x
x
800
600
3
3
3
2
3
2
2400
=
SMALL REFRIGERATOR
AIR COND.(ROOM)
SUMP PUMP 1/2 HP
1800
2400
1000
800
x
x
=
=
=
=
7200
2000
=
=
=
x
x
FURNACE FAN 1/3 HP
WELL PUMP 1/2 HP
2400
2000
=
1000
=
=
=
=
1500
HOT PLATE
TELEVISION
MICROWAVE
CAUTION !!
300
800
CAUTION !!
DO NOT CONNECT VOLTAGE SENSITIVE
ELECTRONIC EQUIPMENT (TV SET, COMPUTER,
ETC.) DIRECTLY TO YOUR GENERATOR. IF YOU USE
THE GENERATOR TO POWER SENSITIVE EQUIPMENT
YOU MUST USE A U.L. LISTED VOLTAGE SURGE
PROTECTOR.
=
=
=
=
=
=
NOTICE: FAILURE TO USE A U.L. LISTED VOLTAGE
SURGE PROTECTOR WILL DAMAGE YOUR
EQUIPMENT AND VOID YOUR WARRANTY.
SPACE HEATER
WATER HEATER
1500
4000
THE IDLE CONTROL MUST BE IN THE
OFF POSITION WHEN OPERATING
LARGE MOTOR LOADS (FREEZERS,
REFRIGERATORS,ETC.) OR VOLTAGE
SENSITIVE ELECTRONIC EQUIPMENT
(TV, COMPUTERS, ETC.)
TIMES NUMBER
OF BULBS
LIGHTING
WATTS
60
=
60 WATT BULBS
x
=
=
=
75 WATT BULBS
100 WATT BULBS
300 WATT BULBS
x
x
x
75
100
300
*FOR PRODUCTS NOT
LISTED REFER TO
CALCULATION
ELECTRIC LOAD GRAND TOTAL
INSTRUCTIONS
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING
**AVERAGE VALUES -
ACTUAL INDIVIDUAL
DEVICE VOLTAGES MAY
BE HIGHER OR LOWER
WATTAGE RATING OF YOUR GENERATOR
THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD
18 — ENG
TROUBLESHOOTING GUIDE
PROBLEM
CAUSE
CORRECTION
Engine will not start
1. Low on fuel or oil.
1. Add fuel or oil.
2. Ignition switch in "Off" position.
3. Faulty spark plug.
2. Turn to "ON" position
3. Replace spark plug.
4. Choke in wrong position.
4. Adjust choke accordingly.
5. Open fuel shut-off valve.
5. Fuel shut-off valve in closed
position.
6. Unit loaded during start-up.
7. Spark plug wire loose.
6. Remove load from unit.
7. Attach wire to spark plug.
No electrical output
1. Faulty receptacle.
1. Have Service Center replace.
2. Depress and reset.
2. Circuit breaker kicked out.
3. Defective capacitor.
3. Have Service Center replace
capacitor.
4. Faulty power cord.
4. Repair or replace cord.
5. Depress and reset
5. GFCI switch breaker kicked out
1. Reduce load.
Repeated circuit breaker tripping
Generator overheating
1. Overload
2. Faulty cords or equipment.
2. Check for damaged, bare, or
frayed wires on equipment.
Replace.
1. Generator overloaded.
2. Insufficient ventilation.
1. Reduce load.
2. Move to adequate supply of
fresh air.
No auto idle
1. Faulty solenoid
1. Have Service Center replace.
2. Have Service Center replace.
3. Have Service Center replace.
4. Have Service Center replace.
5. Have Service Center replace
2. Faulty idle control switch
3. Faulty windings in stator
4. Faulty circuit board
5. Faulty wire harness
1. Faulty rectifier
1. Have Service Center replace.
2. Have Service Center replace.
3. Have Service Center replace.
DC does not have power with the
circuit breaker depressed
2. Faulty windings in stator
3. Faulty wire harness
19 — ENG
Generator Quick Facts
CALL 1-888-559-8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR
REPAIRS AND SERVICE PART PURCHASES
ENGINE Use clean, fresh gasoline with a minimum 87 octane rating. Do not add gasoline
GAS
during or immediately after use.
Refer to engine owner's manual for oil recommendations.
ENGINE
OIL
Most generators are equipped with a low-oil shutdown. If the oil is low or if the
Generator is not level, the engine will not start.
Make wattage calculations before use. Refer to general operator's manual for further
instructions.
WATTAGE
WIRING
Contact an electrician for any wiring instructions. If wiring into a house, a double-throw
transfer switch and a heavy duty cord set must be used.
Use a standard (12V) lawn and garden battery with a minimum of 45 A.H. or 210 CCA.
The voltage and frequency are regulated by the rpm’s of the engine. Do not adjust the
throttle or governor to achieve higher performance. This will only alter the factory Pre-
set settings and damage anything connected to the generator.
BATTERY
VOLT
REG.
Be sure a volt/amp surge protector is used when sensitive electronic equipment is
used, such as: televisions, computers, stereos, and etc… The damage of such
equipment without the use of a protector WILL NOT be covered under warranty.
Do not adjust or attempt maintenance without consulting engine manual or an
authorized engine service center.
ENGINE
Add stabilizer to fuel tank and run engine for 5 minutes before storage.
When in long term storage, operate the generator every 60 days for at least 10 minutes
with a load on it. This will prevent the loss of residual magnetism that produces the
electricity.
STORAGE
Allow the generator to run 5 minutes at no load for the engine and the genhead to
stabilize.
Make sure the adequate size of extension cord is used. Refer to the Grounding
Instructions/Extension Cord section of the owners manual.
If the generator is operating equipment that is drawing half of the rated watts it is
considered 50% load. Using all of the rated watts is considered 100% load.
OPERATION
ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT
Porter-Cable Corporation
4825 Highway 45 North
P.O. Box 2468
Jackson, TN 38302-2468
1-888-559-8550
20 — ENG
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